Multiple Spot Welding Machine for Oil Filled Heaters
Main Functions
The multiple spot welding machine for Oil filled heater is a resistance welding equipment for the welding of Oil filled heater, featuring reliable, efficient and cost-effective welding. It adopts the microcomputer control, uses the silicon controlled rectifier (SCR) as the phase switch, uses the high-performance elements, which ensures a stable welding quality, and overheating, air pressure, water pressure, operating errors and faults and other protective and warning functions are needed.
The multiple spot welding machine for Oil filled heater is composed of the mechanical unit, the pneumatic unit, the water cooling unit and the electrical unit.
The mechanical unit is the main unit of the equipment, which comprises the mainframe, the upper and lower welding heads, drive members, workpiece alignment members, unloading rack, transformers and other components.
The pneumatic unit is the air supply system of equipment action, which comprises the pneumatic FRL, pressure regulator, pressure switch, solenoid valve, flow limit valve, muffler, actuating cylinder, gas tank and other components. It mainly completes the movement of each actuating cylinder in the drive apparatus.
The water cooling system is the cooling system for welding and operating process. It is responsible for the cooling of SCR, welding transformer and welding head. The water cooling system mainly comprises the water pressure switch, water pipes, water filter, water diverter, water flow display and other components.
The electrical unit is the electrical apparatus of the equipment. It comprises the control cabinet, electrical parts, welding transformer and other components. It mainly achieves the power supply, detection, control and welding for the apparatus. The control unit acts as the command center of the equipment, which comprises PLC, touch screen, servo drive, welding controller and other main components.
Main Models and Specifications
| NO. |
Model Name |
Material (Thickness: 0.55mm) |
Dimensions/L*W*T (mm) |
Weight/kg |
Option (Tick "√") |
| |
Oil filled heater |
Cold-rolled sheet SPCE |
590*145*40.3 (at the oil pocket) |
0.815 |
√ |
Process Parameters
Fin length (A) 330 ~ 600mm
Convex hole distance (D) > 150mm
Fin width (B) < 160mm
Weldable sheet thickness (G) 0.3 ~ 0.8mm
Fin height (A) < 45mm
Spot distance (S): 35 ~ 50mm
Row distance (J): Adjustable within the width range of workpiece, weldable rows: 1~4 rows
Nugget diameter (H): Φ ± 0.5mm
Number of one-time welding spot: 8 spots * 1 row = 8 spots
Pass rate (%): ≥99 (calculated by pieces)
Technical Parameters of Equipment
- Name: The Multiple Spot Welding Machine for Oil filled heater
- Model: Non-standard
- Rated input voltage (V): 380V ±15% 3 phases
- Rated capacity (KVA): ≤128
- Duty cycle (%): 50
- Secondary no-load voltage (V): 3.85
- Secondary max. welding current (KA): 8
- Max. welding speed (seconds): ≤ 4 seconds/fin (4 rows of spot welding, 0.6mm+0.6mm, with reference to the low-carbon steel cold-rolled sheet, steel material complies with EN10130 stamping steel sheets U St grade (or no less than GB/T222 standards, carbon content: 0.05 ~ 0.12%)
- Auxiliary time (S): ≤2 seconds
- Acceptance norm of welding machine: Welding spot diameter is within 3.5 ~ 5.0mm, welding spot depth is < 0.06mm, welding spot burr ≤ 0.1mm;
- Effective electrode stroke (mm): 20
12. Max. electrode pressure (N) (0.6Mpa): ≥2,000 (single welding head)
13. Required air pressure (Mpa): 0.5 ~ 0.6 (with the regulator valve and undervoltage warning shutdown enabled)
14. Controller: In Chinese display, constant current control/grid voltage compensation regulation; with the grid voltage/welding current display enabled, with the overcurrent warning shutdown enabled (set the fluctuation range, warning and shutdown is triggered if the input value exceeds the set value); 16 sets of parameters stored, directly execute the corresponding welding program by selection, the current rises slowly, control of 3 welding currents; multiple pulse setting; calculation of welding spots, pieces; setting of welding spots, pieces, automatic shutdown while calculating, maintenance and other functions enabled, hierarchic management of user permission
15. Cooling water
Required water flow (L/min): 60-80 (the flow meter and the flow warning shutdown system equipped at each waterpath)
Required water pressure (Mpa): 0.15-0.3 (the pressure display and the temperature display are equipped at water inlet and outlet, with the warning shutdown enabled)
16. Total resistance of secondary circuit (μΩ): ≤60
Configuration:
| NO. |
Name |
Brand/Place of Origin |
Remark |
| 1 |
Main cylinder, 2 sets |
SMC |
|
| 2 |
Pneumatic components |
SMC |
|
| 3 |
Solenoid valve |
SMC |
|
| 4 |
PLC/Touchscreen |
Mitsubishi |
|
| 5 |
Controller, 2 sets |
Non-standard independent development |
Simple upgrading available |
| 6 |
Transformer, 4 sets |
Epoxy resin package |
|
| 7 |
Proximity switch |
Omron, Autonics |
|
| 8 |
Press button switch |
Omron, Autonics |
|
| 9 |
Servo motor |
Panasonic, Mitsubishi |
|
| 10 |
Bearing |
THK, NSK |
|
We, Ningbo Xin Chang Machinery Co.,Ltd are a professional designer and manufacturer in friction welding machine, resistance welding machine and Heat exchanger equipment. Our factory is in this line more than 20 years, we have more than 10 senior mechanical and electrical specialists and total more than 200 staff, our machine is famous in China. We have CCC, ISO9001 and CE certificates.
Over the years, we have exported so many machines to 30 and more countries, such as France,Spain,Poland,Russia,Indonesia,Vietnam,Pakistan,India,Mexico,Egypt etc.
Our main products are Heat exchanger equipment, Friction welding machine, spot welding machine, projection welding machine, butt welding machine, seam welding machine, multi head welding machine for wire mesh, and other various special welding machine for metal connection in different industries.
We always adhere to the management idea of "Integrity, profession, innovation, and win-win", to make Xin Chang becomes trustworthy enterprise of customers. Good product quality, perfect after-sales service, and professional technical support make customers choose no regrets and worry-free use
1.Q: What about your standard delivery date ?
A: Usually 30-60 working days. Our company provide just-in-time delivery
2.Q: How can you guarantee quality?
A: You could test samples before order,and we have professional QC and precise machining equipment; Always final Inspection before shipment;
3.Q: How long is the guarantee?
A: For one year after the custumer received the machine.
4.Q: What do we need to do if the machine fails?
A: In the guarantee time (1 year),we will send the spare parts to you for free,and provide the technical consultant for any time.
5.Q: Can I make my own design and logo on the product?
A: Yes, we do OEM.Welcome global partners.
6.Q: what is the packing mode?
A: wooden case or FCL with container.
7.Q: what is your after-sell service?
A: After-Sales
1) Training your workers how to install the machine, how to use the machine.
2) Engineers available to service machinery overseas
3) 1-year guarantee ( free maintain in a year)
4) Replacement parts and other accessories provided
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