Hydraulic Type Competition Welding Equipment Friction Welding Machine

• Cooling Way: Water Cooling
• Control: Automatic
• Electric Current: AC
• Type: Friction Welding
• Clamp Force: Hydraulic
• Machine Name: Friction Welding Machine
• Model NO.: C5/10/20/30/40/80/125/160/200/360
• Max Upsetting Force(Kn): 40-800
• Max Stroke of Workbench (mm): 200-400
• Transport Package: Friction Welding Machine
• Specification: Friction Welding Machine
• Trademark: xinchang
• Origin: China
• HS Code: 8515809090
• Production Capacity: 20 Sets/ Month

Product Description

Hydraulic Type Competition Welding Equipment Friction Welder Machine

Product Description

The Friction welding is a method of press welding, using the heat which is from the roatation of workpiece to make the ends to be thermoplastic status, then quickly upset to finish welding. we are professional friction welding machine plant for years, are producing many different model machines from 4 ton-360tons machines. Welcome your inquiry, we will provide you the details, also we make the automatic loading and unloading machine and manual operation machine, it is up to your needs. 

Principle of friction welding:

Friction welding is a pressure welding method that uses the heat generated by mutual friction in relative rotational motion when the workpiece contacts the end surface, so that the end reaches the thermoplastic state, and then quickly upsets to complete the welding. The most common friction welding method, When welding two circular cross-section workpieces, first make one workpiece rotate at a high speed about the centerline, and then apply axial pressure to the rotating workpiece to start friction heating. When the specified friction welding time or the specified amount of friction deformation is reached, that is, when the joint is heated to the welding temperature, the transfer of the workpiece is immediately stopped, and a greater axial pressure is applied to perform upsetting welding. Usually, the entire welding process only takes a few seconds.

 

Advantages of friction welding
 

*The welding quality is good and stable. The rejection rate is about 0.01%, and the rejection rate of flash butt welding is 10%-1.4%.

*High welding productivity.

*The production cost is low, and the power of the welding machine is small and the welding time is short, so it can save electric energy. Compared with flash welding, friction welding can save about 80-90% of electric energy. In addition, the welding margin of the workpiece is small; the workpiece does not need special processing and cleaning before welding; sometimes the welding flash does not need to be removed; there is no need for filling materials and shielding gas. Therefore, the processing cost can be reduced by about 30% compared with arc.

*The friction welding machine is easy to realize automation. Operation and maintenance are simple and easy to master. The work site is clean and there is no harmful gas from sparks and arcs.

Product Parameters

Model	C4	C10	C20	C20Z	C20L	C32	C32Z	C32L	C40	C63	C80
Max upsetting force(KN)	40	100	200	200	200	320	320	320	400	630	800
Max rotate speed of Spindle(r/min)	2500	2200	1800	450	1800	1450	380	1450	1450	1000	1000
Welding diameter (solid MS rods in mm)	6-16	8-25	10-40	12-35	12-40	14-50	16-45	16-50	25-60	35-75	40-86
Clamping length of rotating clamp (mm)	50-200	50-200	50-250	50-200	50-250	50-300	50-200	50-300	50-300	100-380	100-380
Clamping length of mobile clamp (mm)	50-420	50-420	50-700	50-180	50-limitless	70-800	70-200	70-limitless	70-900	250-1400	250-1400
Max stroke of workbench (mm)	200	200	310	310	310	320	320	320	320	400	400
Total power (KW)	15	15	28.5	28.5	28.5	40	40	47	72.5	112.75	112.75
Productivity (pc/hour)	100-250	100-220	100-200	100-220	100-150	100-150	100-120	50-100	20-80	20-60	20-60
Overall size (LWH cm)	220x195x125	220x195x125	300x280x145	300x280x145	300x280x145	340x280x150	340x280x150	340x280x150	340x280x220	550x280x220	550x280x220
Weight(ton)	3.2	3.5	5	4.8	5.5	6.5	6.2	6.8	6.8	16.5	17
Application	Small shaft parts and pipe parts etc.	Small shaft parts and pipe parts etc.	Medium shaft parts and pipe parts etc.	Special for Cu and Al	Long shaft parts and pipe parts etc.	Medium shaft parts and pipe parts etc.	Special for Cu and Al	Long shaft parts and pipe parts etc.	Shaft parts and pipe parts etc.	Shaft parts and pipe parts etc.	Shaft parts and pipe parts etc.

Detailed Photos

Finished product display

Company Profile

We, Ningbo Xin Chang Machinery Co.,Ltd are a professional designer and manufacturer in friction welding machine, resistance welding machine and Heat exchanger equipment. Our factory is in this line more than 20 years, we have more than 10 senior mechanical and electrical specialists and total more than 200 staff, our machine is famous in China. We have CCC, ISO9001 and CE certificates.  
 
Over the years, we have exported so many machines to 30 and more countries, such as France,Spain,Poland,Russia,Indonesia,Vietnam,Pakistan,India,Mexico,Egypt etc.
 
Our main products are Heat exchanger equipment, Friction welding machine, spot welding machine, projection welding machine, butt welding machine, seam welding machine, multi head welding machine for wire mesh, and other various special welding machine for metal connection in different industries.
 
We always adhere to the management idea of "Integrity, profession, innovation, and win-win", to make Xin Chang becomes trustworthy enterprise of customers. Good product quality, perfect after-sales service, and professional technical support make customers choose no regrets and worry-free use.

FAQ

1.Q: What about your standard delivery date ? 
   A: Usually 30-60 working days. Our company provide just-in-time delivery

2.Q: How can you guarantee quality?
   A: You could test samples before order,and we have professional QC and precise machining equipment; Always final Inspection before shipment;

3.Q: How long is the guarantee?
   A: For one year after the custumer received the machine.

4.Q: What do we need to do if the machine fails?
   A: In the guarantee time (1 year),we will send the spare parts to you for free,and provide the technical consultant for any time.

5.Q: Can I make my own design and logo on the product?
   A: Yes, we do OEM.Welcome global partners.

6.Q: what is the packing mode? 
   A: wooden case or FCL with container.

7.Q: what is your after-sell service?
   A: After-Sales
     1) Training your workers how to install the machine, how to use the machine.
     2) Engineers available to service machinery overseas
     3) 1-year guarantee ( free maintain in a year)
     4) Replacement parts and other accessories provided