60 Rows /Min. Fast and Stable Wire Mesh Welding Equipment

• Customization: Available
• Cooling Way: Water Cooling
• Control: Semi-Automatic
• Model NO.: GWC-2000/2800/3300
• Style: Vertical
• Welding Way: Spot Welding
• Type: Resistance Welders
• Automatic or Manual: Both
• Current: Alternating Current
• Wire Type: Coils or Bars
• Min. Spacing: 50mm
• Transport Package: at Customer′s Requrest
• Specification: export standard
• Trademark: xinchang
• Origin: Ningbo China
• HS Code: 85152900
• Production Capacity: 100sets/Year

Product Description

60 Rows /Min. Fast and Stable Wire Mesh Welding Equipment

Product Description

 

This machine can be a semi-automatic or full automatic welding production line. The wire can be coils or straight bars(pre-cut wires). We have the both designs!
Place the vertical bar on the first welding point and place the line bar in the blanking configuration when do the welding, thus to achieve high-speed, efficient automatic feeding, welding and blanking.

Because of its unique structural design of this product, it can solve lot of problems in welding process, such as not welding completely, non-solid solder point, uneven welding space, and non-diversity of mesh size, etc.

The unique guide and positioning design of the vertical bar of this product played a guide and positioning role of the vertical bar and meet a variety size (space ≥ 50mm, 50 multiples) of mesh welding needs and use roller and servo motor as the power of the stepping to precisely control the mesh space. ( stepping space can be adjusted by the welding needs. Adjustable parameters). It can achieve high-speed welding and improve the annual production capacity.

This equipment is mainly composed of machine base, line bars blanking device, vertical bars drawing device, welding host, electrical control system, power distribution cabinet, cooling water system, gas source system, monitor&alarm system.

Machine base: Use superior H section steel to connect, ensuring the installation levelness of machines, thereby ensuring the machine precision and elegant appearance. Thick steel sheet, not easy to deformation

Line bars blanking device: Line bar blanking device is divided into storage sector and automatic feeding sector. The storage sector is used to store the line bar and ensure quick production of the mesh and make the line to feed stably. Automatic feeding sector used of a full automatic separation and feeding form to distribute quickly, orderly and evenly to the welding electrodes to achieve single drop accuracy, thus eliminate manual place wires requirement, and maximized saving the previous time of place wires to reduce the labor costs.

Vertical bars drawing device: The unique guide and positioning design of the vertical bar drawing device of this product play a guide and positioning role of the vertical bar and meet a variety size (space ≥ 50mm, 50 multiples) of mesh welding needs and use roller and servo motor as the power of the stepping to precisely control the mesh space. ( stepping space can be adjusted by the welding needs. Adjustable parameters). It can achieve high-speed welding and improve the annual production capacity.

Welding host: The welding host uses special resistance transformers and special forced cylinders to ensure high-speed welding, welding pressure and joint strength requirements, the accuracy of the actuator. It has high environmental adaptability and reliability.

Electrical control system: Uses Siemens PLC programmable controlling, Other parts all is imported from Japan. Using a unique electrical operating system, with a failure alarm function, the touch screen display can intuitively see welding parameters, is easy and fast for operation. Thus reduce the requirements on the operator.

Cooling water system: Is divided into transformers cooling, up electrode cooling, lower electrode cooling and other copper block cooling. It come true the water distribution by flowmeter. Each flowmeter can be adjusted individually to make machine working normal, without damage.

Gas source system: Imported from SMC Japan, Equipment is installed air processor which is used for clean the compressed air, and with muffler to reduce the noise. Also it is with compressed air tank to stabilize the air pressure.
 

Product Parameters

Model	GWC-2800	GWC-3300
Max mesh width(mm)	2800	3300
Vertical bars spacing (mm)	≥ 50(50 multiples) Steplessly adjustable	≥ 50(50 multiples) Steplessly adjustable
Horizontal bars spacing (mm)	≥ 50  Steplessly adjustable	≥ 50  Steplessly adjustable
Wire diameter (mm)	φ 3-φ 12	φ 3-φ 12
Max welding capacity (mm)	φ 12+φ 12	φ 12+φ 12
Max welding speed(row/min)	30-50	30-50
Max number of welding points	56	64
Rated power (KVA)	1400	1600
Air pressure (MPa)	≥ 0.6	≥ 0.6
Feeding method	Bars	Bars
Welding materials	Hot-rolled and cold-rolled wire	Hot-rolled and cold-rolled wire

Detailed Photos

Company Profile

We, Ningbo Xin Chang Machinery Co.,Ltd are a professional designer and manufacturer in friction welding machine, resistance welding machine and Heat exchanger equipment. Our factory is in this line more than 20 years, we have more than 10 senior mechanical and electrical specialists and total more than 200 staff, our machine is famous in China. We have CCC, ISO9001 and CE certificates.  
 
Over the years, we have exported so many machines to 30 and more countries, such as France,Spain,Poland,Russia,Indonesia,Vietnam,Pakistan,India,Mexico,Egypt etc.
 
Our main products are Heat exchanger equipment, Friction welding machine, spot welding machine, projection welding machine, butt welding machine, seam welding machine, multi head welding machine for wire mesh, and other various special welding machine for metal connection in different industries.
 
We always adhere to the management idea of "Integrity, profession, innovation, and win-win", to make Xin Chang becomes trustworthy enterprise of customers. Good product quality, perfect after-sales service, and professional technical support make customers choose no regrets and worry-free use.

FAQ

1.Q: What about your standard delivery date ? 
   A: Usually 30-60 working days. Our company provide just-in-time delivery

2.Q: How can you guarantee quality?
   A: You could test samples before order,and we have professional QC and precise machining equipment; Always final Inspection before shipment;

3.Q: How long is the guarantee?
   A: For one year after the custumer received the machine.

4.Q: What do we need to do if the machine fails?
   A: In the guarantee time (1 year),we will send the spare parts to you for free,and provide the technical consultant for any time.

5.Q: Can I make my own design and logo on the product?
   A: Yes, we do OEM.Welcome global partners.

6.Q: what is the packing mode? 
   A: wooden case or FCL with container.

7.Q: what is your after-sell service?
   A: After-Sales
     1) Training your workers how to install the machine, how to use the machine.
     2) Engineers available to service machinery overseas
     3) 1-year guarantee ( free maintain in a year)
     4) Replacement parts and other accessories provided