1. Working Principle
1.1, Bending machine mainly consists of Coil loader, Straightening device, first time of feeding device, cutting device, second time of feeding device, bending device & rotation worktable, machine frame, controlling system etc. All the actions are drove by hydraulic system and servo motors, and by PLC controlling. The bending machine is designed refer to imported machines of this kind from Europe, The actions step and process are same with them. Meanwhile, we have also improved it to be more reasonable. To be compared the Heima bending machine which is bending machine brand made by another company, Heima bending machine of actions and process are very not reasonable, it needs to be improved. The unreasonable is main on two points following,
Firstly, The bending wheels of structure is not reasonable. As we know, The pitch of tube rows for Oblique fin evaporators is small, and the bending machine needs to bend 8 pcs tubes once, so, The wheels of bending have to be thin and long, thus its rigidity is bad. This way, if The upper and lower ends of wheels are not reinforced by a connecting plate, bending profile of the 8 pcs tubes will not be same, also the forming R and angles will not be same. Therefore, The quality of bending can't be assured.
Second, The arrangement of cutting station is not reasonable. It should be arranged after feeding, and should add secondary feeding, like this, it can feed forward as much as possible, to lead the last time of feeding to go forward as much as possible, to not have the scrape. So, saving time, saving labor, saving material.
1.2, operating process is following,
To put the coil tubes into the loader, and take the ends to first feeder, press the start button, the first feeder drive the tubes to second feeder through the cutting device. This moment, first feeder stop work and go back, the second feeder start to work, to send tubes to bend in bending wheels, the tubes will be cut when it is up to the length required(set), and continue work until over. If press the start button again, machine will repeat the above process.
2. Machine Functions:
2.1 This machine can bend 10 pcs tube once
2.2 It is hydraulic drive except for secondary feeding, which is servo drive.
2.3 Control system is used PLC and Touch screen HMI.
3. Quality :
3.1 The bending R should be no obvious bruise and scratch,
3.2 it should be flat after bending.
3.3 bending size max. 1000mm, min.180mm
3.4 it is with rotation worktable, feeding by servo motor with ball screw
| power |
8KW |
| power input |
380V/50HZ three phase four cables |
| ompressed air input |
0.5-0.9MPa |
| Overall |
18M by 2.5M |
| Efficiency |
8-12 sec each bending |
| worker needs |
1 |
We, Ningbo Xin Chang Machinery Co.,Ltd are a professional designer and manufacturer in friction welding machine, resistance welding machine and Heat exchanger equipment. Our factory is in this line more than 20 years, we have more than 10 senior mechanical and electrical specialists and total more than 200 staff, our machine is famous in China. We have CCC, ISO9001 and CE certificates.
Over the years, we have exported so many machines to 30 and more countries, such as France,Spain,Poland,Russia,Indonesia,Vietnam,Pakistan,India,Mexico,Egypt etc.
Our main products are Heat exchanger equipment, Friction welding machine, spot welding machine, projection welding machine, butt welding machine, seam welding machine, multi head welding machine for wire mesh, and other various special welding machine for metal connection in different industries.
We always adhere to the management idea of "Integrity, profession, innovation, and win-win", to make Xin Chang becomes trustworthy enterprise of customers. Good product quality, perfect after-sales service, and professional technical support make customers choose no regrets and worry-free use.
1.Q: What about your standard delivery date ?
A: Usually 30-60 working days. Our company provide just-in-time delivery
2.Q: How can you guarantee quality?
A: You could test samples before order,and we have professional QC and precise machining equipment; Always final Inspection before shipment;
3.Q: How long is the guarantee?
A: For one year after the custumer received the machine.
4.Q: What do we need to do if the machine fails?
A: In the guarantee time (1 year),we will send the spare parts to you for free,and provide the technical consultant for any time.
5.Q: Can I make my own design and logo on the product?
A: Yes, we do OEM.Welcome global partners.
6.Q: what is the packing mode?
A: wooden case or FCL with container.
7.Q: what is your after-sell service?
A: After-Sales
1) Training your workers how to install the machine, how to use the machine.
2) Engineers available to service machinery overseas
3) 1-year guarantee ( free maintain in a year)
4) Replacement parts and other accessories provided
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